Electro pneumatic positioners (pneumatic positioners) have experienced a rapid expansion in recent years due to the increasing demand for precise control and automation in various industrial sectors. Pneumatic positioners are essential for the accurate positioning of control valves based on electrical signals, thereby enhancing the control and efficiency of industrial processes.
What is an electro-pneumatic positioner?
An electro-pneumatic positioner is a device used in industrial settings to precisely position valves and actuators. Positioners convert electrical signals from a control system into pneumatic signals, which are then used to position a valve or actuator. They play a crucial role in various sectors, such as oil and gas, chemicals, electricity generation, water and wastewater treatment, and manufacturing.
According to a recent report studied by Allied Market Research, the global electro pneumatic positioner market is expected to grow at a remarkable CAGR from 2023 to 2032.
Types of electro pneumatic positioners:
There are some of the most common types of electro-pneumatic positioners available as mentioned below:
1. Digital electro pneumatic positioners:
Digital pneumatic positioners are equipped with sophisticated digital communication systems, including HART (high-throughput radio frequency), Profibus (high-frequency alternating current), foundation fieldbus (fieldbus), Modbus, etc. These systems provide precise control and communication, enabling positioners to easily interface with control systems. These positioners offer advanced diagnostic, remote monitoring, and configuration features, making them suitable for high-performance industrial operations.
2. Analog electro pneumatic positioners:
An electric pneumatic positioner uses an analog control signal, usually 4 to 20 mA. These positioners transform the electrical output signal into a pneumatic input pressure corresponding to the valve’s position. The use of analog positioners is widespread and provides dependable and economical control for a wide range of applications.
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3. Smart electro pneumatic positioners:
Smart electronic pneumatic positioners offer the best features of digital communication and high-tech diagnostics combined with analog control. These positioners provide improved performance and versatility, enabling accurate control and monitoring of valve positions. They are capable of providing feedback on valve condition, operation, and diagnostic information, allowing for proactive maintenance and problem resolution.
4. Two-wire electro pneumatic positioners:
Two-wire electro pneumatic positioners are designed to operate with a single conductor for both power delivery and communication. These positioners simplify the installation process and decrease the wiring cost. They are frequently used in applications where ease of use and cost-efficiency are essential.
5. Three-wire electro pneumatic positioners:
A three-wire electro positioner consists of 3 separate wires for the power supply and control signal. Three-wire electro positioners offer more precise control and are suitable for applications where precision and responsiveness are essential. Three-wire electro positioners are commonly used in critical applications.
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6. Explosion-proof electro pneumatic positioners:
Explosion-proof electro pneumatic positioners are designed for high-explosivity environments where the risk of an explosion is high. Electro pneumatic positioners are made of high-quality, everlasting materials and are certified for use in hazardous environments. They provide stable and secure valve control services in a variety of sectors, including the oil and gas industry, petrochemical production, and mining industries.
Potential growth and development in developing economies:
With the rapid growth of industrialization and infrastructure in emerging economies like China, India, Brazil, and Southeast Asian countries, they are investing in enhancing their industrial process and using advanced automation technologies, which means there is ample growth in the electric pneumatic positioners market. Electronic pneumatic positioners are in high demand in these regions due to the need for accurate control, efficient operation, and international compliance.
For instance, Siemens, one of the world’s leading technology companies, announced a strategic partnership with Festo, one of the leading industries in automation technology providers in March 2021. The partnership aims to develop advanced positioner solutions that enable precise control, real-time monitoring, and predictive maintenance for digitizing and automating industrial processes.
Therefore, it is anticipated that the growth of the demand for electro pneumatic positioners will increase further. In addition, the development of emerging economies provides several opportunities for leading players to expand their reach and take advantage of the increasing industrialization trends.
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